bevel planetary gearbox

bevel planetary gearboxes
Ever-Power planetary gearboxes are small battery power for coaxial applications where higher torques are required in tight spaces. Users reap the benefits of compact top-class drive technology with particularly high power densities and absolutely smooth running even at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque on output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input speed: N1maxzul [min-1] up to 5250
Right angle drives offering the output options of spiral bevel gears with also higher ratios. Input aspect planetary stage in four sizes, suitable for any engine desired. Outdoors spiral bevel stage for powerful options such as for example hollow shaft, shrink disk, straight sided splined bore and inner involute spline. Gearbox sizes can be combined and optimised for maximum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. speed Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Result shaft diameter From 14 to 65mm depending on the gearbox size
Motor shaft diameter From 8 to 55mm based on the gearbox size
Gear arrangement Plenty of differents gear plans available
Bevel gearboxes could be realized using bevel gears with directly, helical or spiral teeth. The axes of bevel gearboxes generally intersect at an angle of 90 degrees, whereby other angles are also basically possible. The path of rotation of the drive shaft and the result shaft could possibly be the same or opposing, depending on the installation circumstance of the bevel gears.
The simplest type of bevel gearbox includes a bevel gear stage with straight or helical teeth. This type of gearing is definitely cheaper to produce. However, since only small profile coverage could be recognized with gearwheels with straight or helical tooth, this bevel gearbox runs quietly and has less transmittable torque than other bevel gear teeth. When bevel gearboxes are used in mixture with planetary gearboxes, the bevel gear stage is usually understood with a ratio of 1 1:1 in order to maximize the transmittable torques.
Another version of bevel gearboxes results from the use of spiral gearing. Bevel gears with spiral teeth could be in the form of spiral bevel gears or hypoid bevel gears. Spiral bevel gears possess a high amount of total insurance coverage, but are already more expensive to produce than bevel gears with directly or helical teeth because of their design.
The benefit of spiral bevel gears is that both quietness and the transmittable torque can be increased. High speeds are also possible with this type of gear the teeth. Bevel gearing generates high axial and radial loads during operation, which can only end up being absorbed at one side because of the intersecting axes. Particularly when it is utilized as a rapidly rotating drive stage in multi-stage gearboxes, special attention should be paid to the services existence of the bearing. Also, unlike worm gearboxes, self-locking cannot be noticed in bevel gearboxes. Whenever a right angle gearbox is needed, bevel gearboxes can be utilized as a low-cost alternative to hypoid gearboxes
The benefits of bevel gearboxes:
Use when installation space is limited
Compact design
Can be combined with other styles of gearbox
Fast speeds when spiral bevel gears are used
Low-cost option to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower performance level than planetary gearbox
Noisier
Lower torques in single-stage tranny ratio range
Ever-Power is engaged in the field of manufacturing Bevel Planetary Equipment Box with optimum design feature and latest technology of enhancing the geometrical accuracy of the gear teeth profile with the group of experienced experts. We certainly are a leading producer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Ranked Torque : 0.5 Kg-m to 100000 Kg-m
• Insight Power : 0.25 HP to 100 HP
• Input Rate : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Engine / Hydraulic Motor
• nput Type : Hollow Input/ Free
Ever-Power Bevel Planetary Gear Boxes consist of an Internal toothed Ring Gear to which are arranged 3 World mounted on earth carrier engaging also with sunlight Gear (Pinion) and reduced Output velocity is taken through World Carrier and Ring Equipment is remain stationary. Result shaft maintaining the same path of rotation as Insight.
Ever-Power Bevel Planetary Equipment Boxes widely used in Material Managing Equipments, Mechanical Industry, Glucose Industry, Cement Industry, Chemical substance Industry, Food Industry, Construction Industry, Agricultural Sector, Power Industry, Mobile Cranes and Over head Cranes etc
Ever-Power Gear Transmissions provides Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Engine, Planetary Winch Drive, Planetary Creep Drive, Planetary Glucose Crystallizer Drive, Bevel – Planetary Drive, Heavy duty Planetary Drive ,BESPOKE BUILD Planetary Gearboxes, Equivalent Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Equipment Boxes are Solid Insight, Solid Output, Hollow Insight, Hollow Output, Solid Result Splined Shaft, Solid Insight Splined Shaft, Hollow Output Splined Shaft, Hollow Insight Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Gear Boxes are manufactured from superior quality raw material such as for example Alloy Steel EN8/Sobre9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/EN353, Cast Steel IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Steel and Hardened Steel.
Ever-Power Bevel Planetary Equipment Boxes are highly efficient, Compact in proportions, having high Shock Load Capacity, suitable for Continuous Cyclic Loads, Reversible Drive, Installation in virtually any Position, Torque Multiplication, Input and Output Rotation in same direction
The bevel planetary range of gearboxes is of modular design and is developed and made to specifically meet the multiple requirements of our customers. The combination of surface gears and precision gear components ensures performance effectiveness and high uptime. Today’s selection of bevel planetary gearboxes includes four sizes, each as solitary, dual or triple stage style. This allows overall transmitting ratios from i = 3:1 to i = 512:1 to be understood. Each gearbox variant is also available as precision style with reduced backlash.
Innovative solutions for most applications and numerous options – often special personalized solutions – are essential parts in the portfolio of Ever-Power
Case – hardenend and ground ring gears
Case – hardenend and surface planet gears and sun
pinions guarantee high transmitting quality and long
lifetime
Low Backlash
Easiest mounting of motor through flexible flange
system
High flexibility with proven hollow drive shaft system
Integrated axial length compensation to pay
for thermal expansion of the motor shaft
High efficiency and soft running right through high tooth
flank quality, planet gears with needle roller bearings
and high quality lubricant
High torsional stiffness and high emergency away torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from i = 3:1 to i = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth running achieved through the utilization of spiral
bevel gears (Gleason type)
Quick availability and brief delivery times.
7 harmonically developed sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 decrease stages
Special seals (labyrinth seals or dual seals with separate grease-filled chamber) that drive back lubricant leakage and contamination.
Output hollow shafts: cylindrical with keyway, cylindrical hollow shaft for shrink disc, and splined shaft.Input versions with adaptors for IEC, NEMA and hydraulic motors, flexible and fluid couplings, clutches and torque limiters.
Accessories such as for example torque hands, shrink discs, backstops and brakes, oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These compact shaft mounted Ever-Power gear reducers feature a mixture of planetary and bevel helical gears that takes benefit of the strengths of every technology: compact size, reliability and easy maintenance. The BPH series of right angle gearboxes combines one slow helical stage with a set of Gleason bevel gears and a number of planetary stages. The look of these compact gear units is based upon precise analyses using FEM techniques, which means performance, duration and silence. These lighter, smaller sized equipment reducers surpass traditional solutions, ensuring shorter production times and lower production costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Transmitting Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Technology | Plastics & Rubber Technologies
Ever-Power delivers a complete drive whose components are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective than a stand-alone planetary gear device, adapter, coupling, and engine.
A planetary gearmotor is smaller sized (shorter), as intermediate components such as for example adapter flanges and couplings are not necessary.
Numerous variants ensures ideal adaptation to the application.
Finely graded gear ratios due to the high variance of the Ever-Power gearmotor at the input end.
Short delivery times for standard variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The mandatory data and dimension sheets for project planning are available immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D versions and 2D dimension sheets in the freely available DriveCAD tool.
Comprehensive range of Bevel Planetary Gearbox additional elements available from the entire Ever-Power modular concept.
Comprehensive globally sales and service network.
Ever-Power as system and solution provider who also supplies complete drive systems from one source.
Ever-Power is China s leading producer of Planetary Gearboxes for market applications in material handling, sugar, marine, protection, cement, chemical, food, power, agriculture and more. Ever-Power planetary gearboxes possess modular style, great quality, high energy effectiveness, low noise, long provider life, high radial loading ability, and all at affordable prices with stellar Ever-Power support. Our quality range contains Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, sugar mill drives with foot and shaft installed.
All Ever-Power planetary gear units can be found in high capacity ranges with confirmed Ever-Power quality. Ready obtainable sizes guarantee not merely a large torque spectrum but also something range that provides you with multiple options. Make the most of the flexibility Ever-Power offers, leverage the advantages of Ever-Power planetary gear units. Here, you will find off-the-shelf, highly advanced drive and gear unit solutions. Our standard item range already includes solutions for a big number of specific requirements that need to be taken under consideration in a great variety of applications.
Ever-Power also producers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in challenging industrial environments including Product packaging, Textile, Chemical, Sugar, Material Handling Devices, Mining, and Metal industries.