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Using miniature gears, Ever-Power provides designed and built unique, high accuracy mini gearboxes that cannot be found somewhere else. Our miniature gearboxes are available in numerous configurations, including worm and wheel, cross axis helical, bevel, inline spur, and more. We can also provide customized micro gearboxes that are designed and created to meet your unique specifications.
Contact us for the mini gearbox your application requires, or ask for a quote on a custom micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Gear Drives | Mini Bevel Gearboxes
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes & Speed Reducers
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Equipment Drives
Miniature Inline Spur Gearboxes | Micro Inline Spur Velocity Reducers
Micro Gearbox Options
Gearboxes are also known as reducers, gear reducers, speed reducers, equipment drives, and gearmotors. All terms can be used pretty much interchangeably. Please note that the links for our small gear drives include details on the full range of body sizes for that series or style.
Bevel Box Micro Equipment Drive
Our bevel package miniature gear drives are application rated for the the best balance of overall performance and cost. Torque could be balanced to meet your RPM and working life requirements. Light-weight with low backlash functionality (as little as 1°, with option of 1/2”).
Output torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input boosts to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power’ miniature cross axis helical gearboxes provide relatively high levels of thrust in a compact package. They provide an output shaft at 90° from the input, and so are obtainable in gear ratios from 1:1 to 40:1. Lightweight but durable, with machined light weight aluminum housings and hardened alloy steel gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: only ≤30 arc minutes
Rated for input boosts to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc moments of backlash or better. Also known as “shaft to bore gearboxes,” the unit provide a single insight shaft that protrudes from reverse sides of the housing; output is usually a keyed bore. Standard solitary- and double-end shafts can be found and supplied with keys and retainer rings. An array of gear ratios and insight sizes can be found to meet your needs.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Obtainable in ratios from 5:1 to 120:1
Rated for input speeds up to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened steel gears, solid aluminium housings, and long lasting lubrication. They provide two input shafts on opposing sides of the framework, with two result shafts perpendicular to the insight shafts. Our mini 4 shaft worm equipment drives deliver high effectiveness efficiency with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: as little as ≈2°
Available with gear ratios from 1:1 to 32:1
Rated for input boosts to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes produce an output at 90° from the insight. They deliver superior performance in an amazing array applications and are built with small footprints, making them well suited for procedures where space is bound. They offer high effectiveness with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: only ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specifically engineered for encoder applications, Ever-Power micro inline spur gear drives are available in two frame sizes, and so are rated for speeds up to 3,000 RPM. Light weight aluminum housings and stainless gears and shafts make these inline spur gearboxes tough and corrosion resistant, for your the majority of demanding applications.
Result torque: up to 125 oz.-inches
Low backlash: as little as 15 arc minutes
Available with equipment ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature right angle worm equipment reducers deliver superior performance with high efficiency, and feature rugged construction for challenging power transfer procedures. Available in three gear ratios (5:1, 10:1, 20:1), our compact worm gearboxes are built in extremely compact footprints for applications where space is bound.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Small footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power may engineer and produce a customized miniature gearbox to meet your unique specs. We can produce customized micro gearboxes in any configuration the application requires, with result torque amounts as high as 900Nm. We are able to work from your own gearbox styles, reverse engineer an existing unit, or assist you to develop an all-new design that delivers the performance you will need. Demand a quote on a custom miniature gearbox or e mail us to discuss your specific requirements.
The Ever-Power Advantage: Small is No Big Problem
Broadest selection of small gear reducers
Greased for life
Modifications and particular ratios available
Custom small gearboxes designed to suit
Input & Output Shafts
Input and output shafts with drive important and retainer rings could be supplied to your specifications for any of our hollow bore miniature gearboxes. We provide a basic selection of single ended or dual ended shafts to assemble in these gearboxes. All gearbox shafts are given keys and retainer rings.
For P and PF series worm and wheel gearboxes make use of our P/PF gearbox shafts.
For Electronic series crossed axis helical gearboxes use our Electronic gearbox shafts.
For F series spur gearboxes, contact our application engineers to go over your particular needs.
We offer a broad collection of misalignment shaft couplings in inch and metric bore sizes. Inch and metric precision ground shafts are available from stock.
Die-cast zinc casing – Various models for hand operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Ideal for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide range of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 are not self locking, all the ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Immediate coupling between servo motor and worm gear is one of the essential strengths of EP worm gearmotors, which combine DC motor technology with exceptional sturdiness and wear resistance. Engine and gearbox are designed as one single, compact unit. Because of their reduced current pull, these gearmotors deliver more accurate control of working temperature and higher efficiency.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
High tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Selection of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or without Compact Worm Gearbox integrated linear business lead screw / ball screw adapted to your flexible modular concept.
Based on this we are able to select a wide selection of standard customizations to meet up the requirements of varied properties that are essential for each application.
If your application requires a gearbox with some special residence such as small dimensions or low weight in relation to power, high efficiency, quiet and vibration-free operation, long life, high level of resistance to vibration, pressure or temperature, integrated linear screw, or a combination of such properties, our item range with more than 1000 different standard gearboxes is probably a good start to be able to deliver something that stands out on your side.
Compact gearboxes are high-quality gearboxes for standard drives. The electric electric motor is integrated with the gearbox right into a single unit (the first equipment is directly on the motor shaft). Separate gearboxes for link with conventional IEC motors may also be supplied on request.
Due to the complexity of the gearboxes’ configuration, they cannot be purchased inside our e-shop. Our specialists will be happy to help you create your selection. We are happy to send out you documentation or design a suitable set directly, on ask for.
VANE MOTORS WITH GEARBOXES
Combinations feasible with all our vane motors
ATEX combinations possible
Stainless options possible
Special wishes possible
Ever-Power worm gearboxes have earned a popularity to be an industry benchmark worldwide. Our achievement came from our relentless drive for quality with state-of-the-art technology, all and will be offering worm gearboxes are inexpensive prices. High versatility accorded through a wide choice of mounting options, shaft configurations and motor interfaces, makes the Ever-Power worm gearbox the default choice for the industry. The helical-worm and the double-worm version, with or without the torque limiter, add up to the advantage, creating an extremely versatile drive system.
Ever-Power Worm gearboxes provide high torque with low speed gear ratio. Being basic and compact in design, these gears can perform higher gear ratio than the helical gears. These worm reduction gears having screw type qualities are similar to helical gears, but its helix position is typically comparatively larger) and its own body is normally quite long in the axial direction. The gears in these gearboxes could be right or left-handed depending upon the purpose.
Mounting option include universal housing, part flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (single or double), with torque arm or torque limiter.
EXCELLENT Geared Motors. Ever-Power gearboxes and geared motors are the electro-mechanical key components for low backlash, smoothly running and highly dynamic drive systems.
Our high-performance gear systems are built to withstand the toughest commercial applications.
The gear housings are machined on all sides and invite diverse mounting positions and applications, making them much sought after in the industry. Consequently our geared motors are often to be found within our customers own machines.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design backed simply by FEM (Finite Element Method). This tooth geometry ensures optimum rolling contact under load.
The special tooth root design in combination with tooth helix angle, tooth depth, the components used and surface finish maximizes load capacity. This high gearing capacity allows smaller wheels to be used for the same torque, and smaller gears with extraordinary power density can also increase reliability. Ever-Power geared motors are as a result incredible space savers.
Gearing produced with such micro-geometric precision allows the gearing enjoy necessary for troublefree rolling contact to be substantially decreased and then the gear backlash to become minimized.
Dual chamber shaft seals developed by Ever-Power are used as standard in parallel shaft, shaft installed and helical worm gears for a high level of tightness.
Ever-Power’s modular gear technology meets the requirements of advanced drive systems:
Excellent power density
Diverse mounting options
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes are created for those more demanding applications where small size, high torque, high ratio, low backlash, low noise and long lifetime are required. Provided in 9 sizes, these worm gearboxes can be supplied with free input shaft, with hollow bore insight shaft and engine flange, and double reduction mixture units for slow rate applications. Using cast iron housings, top quality bronze alloy worm tires and extended life bearings, reliability and overall performance are the key top features of this range.
High Precision Right Angle Transmission
Wide Selection Of Ratios
Special Surface Treatments
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