helical worm gear motor
Helical-worm gearmotors
Due to their style and from being combined with a helical gear stage, the helical-worm gearmotors S..DR.. have particularly high efficiency. They are also extremely low-noise and thus avoid high noise emission levels.
Low-noise continuous operation: equipment unit combination optimized with respect to efficiency
Do you expect a drive alternative to impress you using its high level of overall performance and efficiency? If so, we’d recommend our high-quality helical-worm gearmotors EP to you. These could be implemented individually in the modular program. In this way, they offer you an enormous range of sizes, gear ratios and motor sizes.
However, their greatest strength is usually their running smoothness and their extremely low noise development. A very important factor is certain – With the helical-worm gearmotors EP you opting for a robust drive solution that you will hardly also hear.
The overall concept also offers you many more practical product characteristics and benefits. Included in these are the significantly higher performance of the helical-worm combinations instead of single helical-worm gear models. This is one way you save extra energy in the procedure of your systems and are able to noticeably decrease ongoing operating costs.
You will have the low-noise helical-worm gearmotors EP. – to suit your person requirements – with a wide variety of AC motors. In addition, you can freely configure all of the relevant properties. In this way, you can effectively utilize all the benefits offered by this combination of low-noise helical-worm gear unit and performance-optimized electric motor. Even greater variance can be achieved thanks to the optional flange or foot-mounted design and by choosing between solid and hollow shaft.
Save time and money
By opting for one of our gearmotors, you already are saving time and money with this selection and task planning. It is because our modular system allows a multitude of combination options for gear products and motors. You can as a result reduce operating costs, count on an extended service life and reap the benefits of simplified maintenance that’s feature of our brand.
Helical-worm gear units
Helical-worm combinations with significantly better efficiency than single helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm equipment units of series EP
AC motors
Combine the helical-worm equipment unit with our AC motors:
Characteristics
Quiet and reliable transmission of torque
High overload capacity
Hardened steel worm gear and bronze alloy worm wheel provide exceptional durability and long service life.
Optional durable bearings deliver high radial and axial load capacity
High strength cast iron casing (SK02050 – SK43125)
Lightweight, corrosion-resistant aluminium alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Available in footed, shaft install or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear products are helical/helical-worm combinations, so they are more efficient than normal helical-worm equipment units. Because of their outstanding efficiency, these drives can be used in every industrial sector and tailored to person torque and speed requirements. The reduction ratios afforded by the helical-worm gear stage and the low noise levels during operation make these gearmotors ideal low-cost solutions for basic applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Due to the unique mixture of optimized worm wheel materials with special lubricants, optimized shape, this powerful electric motor achieves high degrees of performance and torque. The casing machined on all sides allows diverse mounting options. Dual chamber shaft seals are utilized as standard.
The low contour design helps it be suitable for implementing applications e.g. in the food industry. The housing has no recesses, which simplifies cleaning – an especially important feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:result shaft, result shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/mounting:uniblock, flange, torque arm, foot
Class 12 Helical and hardened and ground worm gears: Provides higher efficiencies and better torque capability in smaller sizes.
Multiple Input Options: Essential gear motors, inch or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Choices: Hollow bores and shrink disks for shaft installation, inch and metric result shafts, mounting pilots and flanges provide an array of design solutions.
UNIBLOCK Housing: For optimum rigidity universal mounting on five sides or with a torque arm.
Sealed for Washdown: Maintains contaminants and water out.
Worldwide Electric motor: Multiple leads and windings for worldwide multi volt/Hz requirements in addition modular design to accept brakes, encoders or pressured cooling.
EP gear motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical correct position worm geared motors established new standards for reliability, performance and economy with unparalleled features which includes hollow shafts in the smallest sizes. An inverter friendly design provides for easy integration right now and a future proof alternative. The EP gear motor offers total flexibility in mounting options includes shaft, base, encounter, and flange solutions. The engine terminal box can be mounted in option positions rotated in 90º steps around the electric motor frame providing for unparalleled integration options.
EP gear motors comply with North American and International criteria, including NEMA, IEC, CSA, and CE, the EP series allows for worldwide acceptance, a true total solution for our global customers.
Excellent protection of IP65 acc. to IEC 529 assures you that the EP series can be dirt tight and hose proof,and can be utilized outside or in wet and dusty conditions without the usage of additional enclosures. Full rated output is offered by the output shaft of the machine.
Product Features
Power ranking up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Completely enclosed, sealed against dust and water spray
Lubrication change initial after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Regular), IP66 (Optional)
Connection Standard with CAGE CLAMP®
Additional features:
Connecting with Connect connectors.
With integrated inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to EN 60034
Corrosion category based on DIN ISO 12944-5
C1, C2, C3, C4, C5-We, C5-M
Due to the unique mixture of optimized worm wheel materials with special lubricants and optimized shape, this powerful geared engine achieves high levels of effectiveness and torque. The low contour design helps it be ideal for implementing applications e.g. in the meals industry. The housing has no recesses, which simplifies cleaning – an especially essential feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a broad selection of compact, heavy duty helical gear drives with long life performance features and simplified maintenance. The utilization of state of the art helical and worm equipment combinations affords optimum functionality fulfilling a wide variety of ratio requirements. The 800 BR is usually functionally interchangeable with the majority of major manufacturer’s drives.
SPECIFICATIONS
Dual and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All units shipped pre-lubed for your unique installation position with KluberSYNTH UH1 6-460
Obtainable in NEMA C-face flanged and direct input
Projecting and hollow output shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white-colored (BK) and stainless epoxy finish (SBK)
Obtainable in hollow or projecting result shafts
Double and triple reduction ratios
Flanged or foot mounted
All units adaptable to floor, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient compact right-angle geared motor. A favorably priced choice for the standard tasks expected of a right-position drive.
5 gear sizes (S0 to S4).
Motor power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from i = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors available with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear unit and AC motor are directly flange mounted, the pinion is on the motor shaft. This integrated small design can be an essential factor for the high accuracy and the remarkable stiffness of EP geared motors.
For vector-controlled inverter operation use of an incremental encoder is provided for as standard.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The amount of efficiency in Ever-Power high performance worm gearboxes and helical worm gearboxes is more than 90%. All worm shafts are made from case hardened alloy metal and the flanks are precision floor. The worm tires are made from particular wear-resistant bronze. Helical worm gears are equipped with a helical equipment. Worm gears with shrink disc, torque limiter, and also adjustable backlash styles are also part of our standard product range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Functionality gearboxes in universal design. The housings are manufactured from high quality cast iron. The rugget walls and internal ribbing ensure extremely torsional stiff and sound dampening housings. The exterior ripping offers a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent procedure under rough circumstances
Above average lifespan
Housing produced from high quality grey cast iron with rugged walls and internal ribbing
Severe torsional resistance and low noise
Case hardened worm shafts and worms with precision surface flanks
Worm wheels created from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes equipped with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange installation or universal design
Output shaft available because solid shaft or hollow shaft
Shrink disc, torque limiter,in addition to adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG