AFR-SERIES HIGH PRECISION PLANETARY GEARBOXES
QUICK OVERVIEW
The Ever-Power series includes a 90° input via helical bevel gear. It features an extremely short, light however rigid housing and full compatibility with standard motor adapters. Highest Precision, Highest Torque and Quiet Operation are given by 100% optimized Helical Gearing. High Axial and Radial Loads provided by High Precision Taper Roller Bearings.
DESCRIPTION
Output torque
T2N : 9 Nm – 2000 Nm
Ratios
1-stage :3/4/5/6/7/8/9/10/14/20
2-stage :
12/15/16/20/25/28/30/32/35/40/45/48/50/60/64/70
80/90/100/120/140/160/180/200
*Only Ever-Power42 2-stage offers 15,20 option.
Low backlash
1-stage : ≤2arcmin / ≤4arcmin / ≤6arcmin
2-stage : ≤4arcmin / ≤7arcmin / ≤9arcmin
high efficiency
1-stage :≧ 95%
2-stage :≧ 92%
Easy mount
Low Noise
The Most Professional Servomotor Drive Planetary Gearbox Manufacturer in the World
Ever-Power is a worldwide leader in manufacturing of planetary gearboxes. Predicated on more than twenty years of accumulated production and marketing experience, plus the highest level of technical production features, Ever-Power designed and constructed a technically advanced, high rate, low backlash servo app planetary gearbox. Our Break through patented technology (over 6 patents), supplies the client with the the best possible high precision helical reducer at an acceptable price and emerges with the only suggestion to toe 5-12 months warranty in the industry today, like the seals and bearings. Our company slogan is TRUTHFUL RESPONSIBLE CREATIVE. The principal focus in daily operation is quality. We satisfaction ourselves on our dedication to quality; our duty, is customer satisfaction. We are consistently improving processes, finding appropriate and effective solutions to provide customers new solutions for tough applications, and developing services.
High Precision Planetary Gearboxes
Unlimited flexibility
Due to their outstanding properties, planetary gearboxes are found in all kind of industrial applications. Ever-Power high precision planetary gearboxes ideally cover demanding requirements – details are offered on the technical information pages inside our catalog.
Product Features
Higher output torque rating by using spiral bevel gear design. 30% more than straight bevel gear.
Allows input speeds up to 8 situations than with straight bevel gearing.
Improved load posting through precision tooth style and longer services life.
Ground gears verified with sophisticated software, ensures smooth, calm operation with minimal backlash (≤2 arcmin).
High tensile low weight single piece aluminum alloy housing for best stiffness.
Free of maintenance lifetime lubrication.
Patented sealing style for high acceleration and continuous running.
High efficiency up to 95%. Low noise level right down to 61dB.
Most ratios available from 3~200.
With option high quality backlash (≤2 arcmin)
The Ever-Power precision planetary gearboxes are equipped with reinforced output bearings, and will withstand high radial and axial loads. They allow a straightforward design without extra bearings for the drive wheel.
Low circumferential backlash
High output torques
High efficiency
Any installation position
Lifetime lubrication
Ever-Power High Precision Planetary Gearboxes
High precision Ever-Power planetary gearboxes are high quality gear units with a combination of innovation and years of experience. Ever-Power planetary gearboxes are made to work with servomotors in devices requiring high precision positioning.
The Ever-Power high precision planetary gearbox series ensures a minimum torsional backlash because of an extremely high torsional rigidity for the highest precision and dynamics. Furthermore, the reinforced angular contact result bearingsoffer high radial and axial capacities, incredibly high level of resistance against tilt, perfect control precision and intensely low-noise running thanks to an optimized tooth profile.
Performance data:
Number of stages 1, 2, 3 and 4 stages
Gear transmission ratios: 4 to 1000
Output torque: 100 to 12000 Nm
Backlash: ca.0′ <1' <3' <5' or <10'
Input electric motor flanges: For any servomotor brand
Result shaft types: With key
Smooth
Integrated pinion
Involuted toothing DIN-5480
Hollow shaft with shrink disk
Hollow shaft with keyway DIN-6885.
Ever-Power series provides up to 12000 Nm high precision gearboxes
Ever-Power High Precision Planetary Equipment units have the following advantages:
High capacity output bearing offers high radial and axial capacity and an intense resistance against tilting moment because of the over-sized taper roller bearings.
High torsional rigidity because of an large, robust, planet carrier with stable two-sided support for the planetary gears.
Maximum operating safety
Low running noise because of the optimized equipment tooth profile
High efficiency (98%)
High quality seals offer permanent sealing
Triple emergency stop torque
For intermittent and continuous operation
With 4 planet wheels assembled on the main stage, Ever-Power high precision planetary gear units attain an excellent load balancing, leading to very high operating safety and very smooth operation. The standard series includes 1, 2, 3 and 4 levels planetary gearboxes with ratios from 3 to 1000. Higher gear reductions could be attained by adding additional stages.
All the torques you can ever need. Just imagine what you can do with it.
Let’s discuss torque and precision. From many years Ever-Power high precision planetary gearboxes are popular brand for high precision gearboxes with high torque values. While many manufacturers stop the standard range in about 1000 Nm, we produce heavy-load high precision planetary gearboxes with up to 12000 Nm for big machines that require high accuracy positioning coupled with a higher value of torque tranny. However if you want more torque, Ever-Power also offers heavy-load precision gearboxes series that allow torques up to 16000 Nm (SGH).
The biggest Backlash range. Pay for what you need, no more.
Frequently customers ask us “I want a robust precision planetary gearbox yet I don’t need to pay a price for <3 arcmin gearbox, because 10 arcmin is enough for the machine...”. We have the answer. Ever-Power offers the biggest range of backlash for their customers, ca.0' <1' <3' <5' or <10'. Just purchase what you need
Unmatched torsional stiffness. Successful and market-leading machines
There are various planetary gearboxes on the market with compatible output dimensions. So, you count yourself lucky because you can choose among many brands, correct? But if you produce high precision machines and you are searching for a kick-ass high precision planetary gearbox, after that it is not so easy. Ever-Power Ever-Power planetary gearboxes are made for the highest torsional rigidity. Why? Because torsional backlash usually is the main component of the total backlash when the engine is running at full load. So we did a hand and hand comparison between a standard model Ever-Power and the very best alternatives. Ever-Power came ahead, and not by chance. Ever-Power offers the planetary gearbox (with result shaft) with the best torsional stiffness. Ever-Power gearboxes are more precise and that offer greater results even (and specifically) in high-dynamic situations.
Transmission Ratios. World’s biggest range
Our customers create many types of machines. Thus you can expect the biggest selection of transmission ratios in the world. Thus, our customer can optimize their machine perfectly.
For ratios 4 to 1000, Ever-Power delivers. You can trust Ever-Power to have their clients needs in the front line.
High capacity output bearings
All Ever-Power high precision planetary gearboxes are designed to offer the maximum capability at the output shaft. So, we have designed the Ever-Power gearboxes with a single-piece large diameter output shaft – planet carrier. We used the biggest high performance taper roller bearings acquiring the highest torsional rigidity. We are proud to announce that the Ever-Power high precision planetary gearboxes offer the best accuracy and result convenience of machines with a big number of cycles per minute. From a modern packaging machine to a strong NC tool machine, Ever-Power is the perfect solution.
Efficiency
A precision design, ultra limited tolerance machining and good surface finishes, enable the Ever-Power to operate at very high efficiency values, 98% for just one stage gearbox and 96% for a two levels gearbox. Efficiency values rely on torsional backlash, rate, ratio, ambient temperature, etc. The common efficiency level varies according to the number of levels as shown in the specialized data sheets for each gearbox model.
Lubrication
All SG high precision gearboxes are supplied with a special synthetic lubricant that provides lifetime lubrication.
Gears, planet carrier and housing
The ring gear, manufactured from steel, can be an integral area of the housing, sunlight and world wheels are constructed with modern treated steels, and the input bearing flange is constructed of aluminum. The one piece world carrier and output shaft is made of ductile iron, resulting a robust style.
Design and mounting positions
Ever-Power high precision planetary equipment units will often have an square result flange with holes and can be mounted in any position. Nevertheless, on demand, we are able to also supply gearboxes with circular result flanges with threaded holes.
Motor connection
The engine installation is quite easy thanks to clamping ring technology, that ensures a slip free and non wearing transmission. This reliable input coupling system is suitable for continuous and intermittent provider with clean shaft servomotors.
Low noise operation
This series provides high efficiency and low running noise thanks to high gearing quality, optimized gear profile, uncaged needle bearings for the planet gears and high quality synthetic lubricant.
Selection of the best gearbox
Ever-Power offers you 2 tools to assist you select the proper gearbox:
Select the gearbox with this on-line “Gearbox Style Tool”, or
Fill the “contact form for a fresh application”, within our catalog, and send it to us.
Available models
Ever-Power-100
Result torque: up to 135 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
Ever-Power-350
Result torque: up to 450 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000
Ever-Power-650
Output torque: up to 850 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-1200
Result torque: up to 1350 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-4000
Output torque: up to 5500 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000
Ever-Power-12000
Output torque: up to 15000 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000