Custom Precision Auto Spare Machine Parts Die Casting Stainless Steel Straight Right Angle Miter Cold Forged Forging Spiral Zerol Helical Hypoid Bevel Gear

SKU: 663102 Category:


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Custom Precision Auto Spare Machine Parts Die Casting Stainless Steel Straight Right Angle Miter Cold Forged Forging Spiral Zerol Helical Hypoid Bevel Gear

This custom precision auto spare machine part is a die-cast stainless steel gear that is suitable for various applications such as motors, electric cars, motorcycles, machinery, marine equipment, toys, agricultural machinery, and cars. The gear has a hardened tooth surface for enhanced durability. It is an internal gear that is manufactured using the casting method. The toothed portion shape is a bevel wheel. The gear is made of stainless steel material.

Product Description:
We can process the gear according to your provided drawings. The gear goes through several processing steps to ensure its quality and performance.

Gear Processing Process:
1. Forging:
Hot die forging and cross wedge rolling technologies are used to create the gear blanks. These processes ensure high precision, small machining allowance, and high production efficiency.

2. Normalizing:
After forging, the gear blanks undergo normalizing to obtain the suitable hardness for gear cutting and prepare for the final heat treatment. Isothermal normalizing is adopted to ensure stable and reliable product quality.

3. Turning:
CNC lathes are used to process the gear blanks, ensuring high precision and small size dispersion. The simultaneous processing of the hole diameter, end face, and outer diameter improves the accuracy of the gear blank and subsequent gears.

4. Hobbing and Gear Shaping:
Ordinary hobbing machines and gear shapers are used to process the gear. Coating technology is utilized to extend the service life of the tools, reducing the number of tool changes and grinding time.

5. Shaving:
Radial shaving technology is employed for the production of automobile gears, allowing for high efficiency and easy modification of tooth profile and tooth direction.

6. Heat Treatment:
Carburizing and quenching processes are applied to the gear to ensure good mechanical properties. The company has introduced advanced continuous carburizing and quenching production lines for stable and reliable heat treatment.

7. Grinding:
Grinding is performed to finish the inner hole, end face, and shaft outer diameter of the gear after heat treatment, improving dimensional accuracy.

Company Profile:
Our company has a perfect management system and complete detection means. We have a wide range of processing and detection equipment, including forging production lines, machining equipment, and heat treatment equipment. We are known for producing high-quality forged parts and die forgings in various fields.

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1. What applications are suitable for this custom precision gear?
2. What materials can be used for this gear?
3. How is the gear manufactured?
4. How can I install and maintain this gear?
5. Can this gear be used as a replacement part for other equipment?

Please contact us for more information about our various plastic gear products. We offer a wide range of plastic gears including spur gears, helical gears, worm gears, bevel gears, pinion gears, nylon gears, transmission gears, sprocket gears, wheel gears, injection gears, ring gears, rack gears, and more. We provide high-quality products, competitive prices, and excellent service. We welcome customization based on your drawings or samples.

Thank you for considering our products!