Customize Spur Gear Drive Gear Helical Pinion Gear by Powder Metallurgy Sintered Gears


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Customize Spur Gear Drive Gear Helical Pinion Gear by Powder Metallurgy Sintered Gears

This product is commonly used in various applications such as motors, electric cars, motorcycles, machinery, marine equipment, toys, agricultural machinery, and cars. It is a sintered gear with a hardened tooth surface and is designed as an external gear. The manufacturing method used is powder metallurgy, specifically sintered gear production. The toothed portion shape is a spur gear and it is made of stainless steel.

The product is available for customization and samples can be requested for a minimum order of 1 piece at a price of US$10 per piece.

Product Description:
We offer OEM metal parts and accessories for electronic appliances and mechanical devices through metal injection molding and powder injection molding processes. Metal Injection Molding (MIM) is a high-pressure injection process that uses powdered metals and binders. It allows for the production of small and complex parts ranging in weight from 0.5 to 150g.

Step 1: Feedstock
– Very fine metal powders are combined with thermoplastic and wax binders to create a pelletized feedstock.
– MIM achieves ultra-high density and close tolerances over high-production runs, resulting in 95-100% of theoretical density.

Step 2: Molding
– The feedstock is heated and injected into a mold cavity under high pressure.
– Complex shapes can be produced, and shorter cycle times are possible.

Step 3: Debinding
– Controlled debinding process removes most of the binders.
– The component is referred to as “brown” after debinding.

Step 4: Sintering
– The brown part is fragile and held together by a small amount of binder.
– Sintering eliminates the remaining binder, giving the part its final geometry and strength.

The advantages of powder metallurgy and metal injection molding for metal fabrications are:
– No limits for designers
– Ability to merge multiple parts into one
– Cost reduction for assemblies
– Green part and post-processing for special requirements

Our customized metal parts include sintered steel parts, precision components, CNC machinery processing parts, metal injection molding (MIM) parts, titanium parts, custom stainless steel parts, sintered spare parts, and tungsten alloy parts. They are made from various materials including aluminum, stainless steel, brass, copper, and metal sheet. The manufacturing processes involved are metal injection molding, powder metallurgy, and CNC machining. Different treatments are available such as powder coating, chroming, electropolishing, blackening, galvanizing, painting, anodizing, laser cutting, texture, sandblasting, polishing, and silk screening. The tolerance level is ±0.3% and the drawing formats accepted are DWG, IGS, and STP. The delivery time for mass production is approximately 20 days.

Please note that all the information provided in this article is for reference purposes only. For more information and to purchase original spare parts, please contact the respective original factory or supplier.

Other Products by EVER-POWER GROUP

EVER-POWER GROUP also supplies various plastic gears used in industries such as plastic spur gears, plastic helical gears, plastic worm gears, plastic bevel gears, plastic pinion gears, plastic nylon gears, plastic transmission gears, plastic sprocket gears, plastic wheel gears, plastic injection gears, plastic ring gears, plastic rack gears, and more. Our products are known for their high quality, favorable prices, and considerate service. We welcome customers to come to us for customizations based on drawings or samples.

1. What are the main applications of this customized spur gear drive gear helical pinion gear?
2. What is the manufacturing method used for these sintered gears?
3. What is the material used for these gears?
4. Can I request a sample of this product?
5. How long does it take for mass production and delivery of these customized metal parts?