These provide torque multiplication and quickness reduction for the procedure of primary movers in industrial machinery. Some have integral motors while others are given with adapters for motors to end up being added.
From simple motion to durable applications, we have a rate reducer for you.
Whether your servo application is in industrial automation, robotics, CNC machinery or automated manufacturing, everything you really require is a complicated, high-quality servo motor capable of top energy efficiency and reliable performance. Leading semiconductor solutions from Infineon’s huge portfolio let you own it all: quality, intelligence, efficiency – and the purchase price you demand. Discover what your servo motor can achieve when you choose servo drivers, microcontrollers and more from Infineon. See additional engine control applications within industrial automation.
A servo motor is made of a compatible motor coupled to a sensor that gives feedback about the position. Furthermore, it necessitates having a refined controller specifically created for servo motor make use of. As a rotary actuator, it enables precise control of the position, velocity and acceleration. A distinctive feature of the servo electric motor can be that it consumes power while rotating to the required position and rests upon arrival.
Servo-Worm Reducers were specifically developed for make use of with the latest servo motors in applications that demand exact positioning and repeatability.
These reducers are suitable for applications in material managing, automation, machine tool, and robotics.
The light-weight modular aluminum housing design permits easy machine integration, and excellent heat dissipation. A multitude of input flanges and couplings are available to allow easy mounting of nearly any servo-motor and customized flanges could be accommodated. Output configurations with pinion, hollow bore, or solid shaft can be found and will be configured for input with motor flange, free insight shaft, or both totally free input shaft and engine flange.
Our close partnerships with our installed customer bottom provided much insight into their evolving need for more high-precision right-angle gearing options.
These servo grade speed reducers are well suited for the most challenging of movement control applications. Each series includes a globoidal worm equipment mesh design in order to attain the torque handling capability and the best levels of precision that our customers have come to expect from us. The insight design of our EJ right-angle gearbox applies the same concept of motor modularity that is common across our High Precision product family, meaning our clients and distribution companions get the same level of flexibility, product variety, and overall availability that is unparalleled in your industry.
This standard selection of Servo Reducers are perfect for use in applications that demand high performance, precise positioning and repeatability. These were specifically developed for use with state-of-the-art servo engine technology, providing limited integration of the engine to the machine. Angular backlash of less than 1 arc-minutes is provided standard.
They are available in four sizes (50 mm to 100 mm center distance) with input boosts to 5,000 rpm, reduction ratios from 4.75 to 52:1 and output torque capacities up to 1700Nm. A wide selection of electric motor couplings and mounting flanges are for sale to assembly to practically all servo motors, and the hollow bore output can be used to mount output shafts, pinion shafts, or other drive elements.
Typical applications for these reducers include precision rotary axis drives, traveling gantries & columns, material handling axis drives, zero-backlash axis drives and digital line shafting. Industries offered include Material Handling, Automation, Aerospace, Machine Tool and Robotics.
Our selection of worm gearboxes is particularly suited to demanding stepper and servo electric motor applications.
The range covers:
torque ratings up to 4700Nm continuous
torque ratings up to 7800Nm peak (12,800Nm maximum emergency quit torque)
input speed 6000 maximum
backlash right down to 0.5 arc-min
solid, hollow and robot flange output shaft options
We check the stator windings, replace bearings, restoration the armature, turn and undercut the commutator, rewind the engine, dip and bake the windings and fully check all the electro-mechanical properties of your servo engine.
Our electronic repair laboratory performs repairs at component level (tachometer, encoder, resolver, hall effects or tachsyns). Feedback products are altered to the correct timing, waveform form, offset angle, and voltage level.
Our in-house machine shop can repair or remanufacture damaged shafts, sleeve endbells, or repair motor housings. Shafts are dynamically well balanced to mil specs to eliminate vibration.
State-of-the-art equipment enables us to precisely arranged encoder or feedback alignment and also to run test the electric motor.
Designers generally change to gear reducers in servopositioning applications for two reasons. 1st, many applications require less quickness and more torque than economically obtainable from a servo-motor only. A gear reducer trades top-end rate, which may not be needed, for higher result torque. Servomotors typically operate at 3,000 to 5,000 rpm although for compact, high-power applications, some motors are wound to operate at higher speeds.
Second, a servocontrolled system has optimal performance when load inertia and motor inertia are comparable. Settling-time delays often result if load inertia is usually high weighed against motor-armature inertia. Gear reducers solve this common problem, reducing reflected inertia (the load inertia seen by the control system) by the square of the apparatus reduction ratio. For example, a 5:1 decrease ratio offers a 25:1 reduction in the reflected load-inertia ratio, ensuring stable system operation and optimal machine overall performance.
When high performance is required, one good option is integral planetary gears, where in fact the gear set is part of the actuator unit. In other systems gears bolt to the electric motor and are not necessarily planetary. A built-in servoactuator gives among the highest power densities available in an electric-actuator program and is useful in applications that want high torque and/or power while minimizing weight and space. Standard uses include robotics, material handling, packaging machinery, and process control.
Planetary gearheads have high torque ratings because a number of gears uniformly discuss the strain. The mixing movement of the earth gears with the external ring equipment keeps all the teeth well lubricated. A single drop of oil on one tooth evenly redistributes over the whole gear set, which isn’t the case for nonplanetary equipment reducers. Planetary reducers also offer low backlash, which can be important for positioning precision and servosystem stability.
A built-in planetary-geared servoactuator offers all of the benefits of normal servomotors and bolt-on planetary gear-heads with few of the drawbacks. Add-on servogearheads make use of a collar clamp to add the pinion gear and engine shaft, which causes problems for a few users. The pinion gear may mount too far in or out and decrease the mesh with various other gears. It can be misaligned, which reduces gear-head existence. And incorrect fastener torque can lead to failing under load. Geared servomotors without clamps get rid of these problems and raise the system stiffness. Integrated planetary-geared actuators can also reduce inertia through the elimination of unneeded components. This may improve overall performance through lower RMS current and quicker establishing times.
Fewer parts also offer compact packaging in comparison to bolt-on reducers. Bolt-on gear-heads often use right-position gears to reduce the space a reducer extends beyond a machine. Right-angle gears, however, require an additional group of bevel gears to help make the turn. These gears boost the solution’s size, cost, complexity, and total backlash since another mechanism is placed between the load and the motor. Usage of beveled gears defeats the benefit of a planetary gearhead completely.
Some planetary-geared servo-motors offer additional options. For instance, oil-stream lubrication and cooling lets products operate continuously at up to 3 x the nominal torque and power rating. Oil-cooling also keeps the actuator cool in high-temperature environments. Other options include explosionproof designs, alternative components and coatings, custom shafts, nonstandard motor voltages such as 24 or 48 Vdc, special feedback products, and special electrical connectors to use with most amplifiers.
This standard range of Precision Planetary Reducers are ideal for use in applications that demand powerful, precise positioning and repeatability. They were specifically developed for use with state-of-the-art servo motor technology, providing limited integration of the electric motor to the unit. Style features include installation any servo motors (IEC, NEMA, or personalized motors), regular low backlash, high torsional stiffness, 95 to 97% efficiency and peaceful running.
They can be purchased in nine sizes with reduction ratios from 3:1 to 600:1 and output torque capacities up to 16,227 lb.ft. The output can be provided with a good shaft or ISO 9409-1 flange, for installation to rotary or indexing tables, pinion gears, pulleys or other drive components with no need for a coupling. For high precision applications, backlash levels down to 1 arc-minute are available. Right-angle and input shaft versions of the reducers are also offered.
Typical applications for these reducers include precision rotary axis drives, traveling gantries & columns, materials handling axis drives and digital line shafting. Industries served include Material Handling, Automation, Aerospace, Machine Tool and Robotics.
The servo gearboxes PT complete the complete selection of our servo gearboxes that contain high-end planetary gearboxes, right angle gearboxes, hypoid gearboxes, cycloid gearboxes and also various combinations thereof. All common servo motors could be easily installed with all sizes of our gearboxes. Our PT servo planetary gearboxes ensure high stiffness and reliable transmission through their particular design. All band gears, world gears and sun pinions are case – hardened and ground. This gives a superb transmission quality and permits precise positioning tasks.
We supply servo worm reducer; call us to figure out more.