Ever-Power – The powerful bevel gearbox
The design of the Ever-Power range has been influenced by extremely varied applications within various industry sectors. This bevel gearbox has been designed with a particular torque/speed relationship in mind and therefore advantages from many advantages.
compact and rigid design ensures highest performance whilst becoming space and weight efficient
Friction-locked fit between shaft and bevel gear
Energy-saving because of high efficiency rating of 98%
Options
extra cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended output hollow shaft for shrink disk (with or with no shrink disc)
customized designs
mounting feet
also available in stainless steel
The EP-Series spiral bevel gearbox products offers 7 distinct sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, along with universal mounting capability.
All of these options are created feasible by a modular style concept that starts with a cubic casing.
The EP-Series can be an extremely versatile products, meeting virtually all the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide doggie clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Gear Reducers – EP Series
Our EP-Series is an excellent spiral bevel gearbox solution whether for vitality transmission, high torque, or dynamic applications. These gearboxes characteristic sturdy cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all contributing to a trustworthy and optimized performance.
Features
Readily available in a wide variety of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Merging these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox is a ideal addition to your machine design.
Below is a selection of EP-Series gearboxes. You will discover the full product line, with technical specifications and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Electricity spiral bevel gearboxes are suitable for universal use thanks to their machine-friendly structure and adaptability. The effective and reliable top performer is obtainable in different variations. Like all Ever-Electricity spiral bevel gearboxes, they are produced using the modern production approach to ground circular arc teeth according to Ever-Ability. For customers, this means higher toothing quality and precision as well as even more quickly delivery times.
Angular gearbox with sturdy shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input rate: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – small and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide selection of spiral bevel gearboxes are characterised by top quality and robust efficiency by virtue of the apparatus housing manufactured from cast iron. Our spiral bevel gearboxes are manufactured in four different versions. The get and the steering wheel are mainly made with Ever-Power spiral gearing offering a 
tranquil, steady and efficient operation.
Type EP may be the standard version where in fact the bedding includes strong single-row deep groove ball bearings on polished bearing seats.
Type “E” and “P” are gearboxes designed for transmission of high torques at low revolutions. The bearings will be solid conical roller bearings on polished bearing seats.
Type “L” is a special gearbox produced according to client requirements.
Our spiral bevel gearboxes can be supplied with up to 4 shafts, hollow shaft and with an output torque as high as 1,000 Nm and will become fitted with a engine flange with a good coupling for direct installation of the motor.
The spiral bevel gearboxes are available in the next gear ratios 1:1, 1,5:1, 2:1 and 3:1 and may also be supplied as reversing gears. All spiral bevel gearboxes will be life-time lubricated and may be supplied in a hygienic version with a lubricant accepted for the meals industry, with stainless steel shafts and with a rustproof yellowish chromated gear housing. If there is a want for special shafts or flanges, we’ve great encounter in adapting gearboxes – actually in smaller figures – or in designing unique gearboxes for instance with equipment housings in stainless steel or as accuracy gearboxes with minimal backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears coming from the variations in helix angles, they could be generally classified into straight bevel gears, which do not have helix angles, and spiral bevel gears (including zerol bevel gears), which do possess helix angles. However, because of the actual fact that manufacture facilities for directly bevel gears have become rare and the fact that straight bevel gears teeth cannot be polished, producing spiral bevel gears which may be polished superior with regards to noise decrease, spiral bevel gears will probably become more common later on.
Bevel gears can be generally categorized by their manufacturing methods, namely the Gleason technique and Klingelnberg method, which each possess differing teeth forms, and presently most gears utilize the Gleason technique. Incidentally, all gears manufactured by Ever-Power utilize the Gleason method.
Ever-Power description: Spiral bevel gearbox
High-precision and powerful spiral bevel gearboxes from Ever-Power are utilized worldwide in all commercial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-home heat treatment make all of us extremely flexible and responsive. We interact in partnership with you, providing information and assistance for your unique program, guiding you through concept, design and produce according to your individual requirements.
Provides invaluable rewards for customised solutions.
Extra drive shafts and a choice of inner gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. In one to three additional shafts, you will see the perfect solution.
Precision of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special options available, such as for example reinforced bearings or cooling for operation at high temperatures
Versions for particular requirements such as ATEX or for use in the food industry
Various corrosion tolerant finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have tested their versatility and value time by being extremely precise with very low backlash and incredibly low transmission error. Silent, shock resistant, possess overload capability and so are space saving.
The high precision spiral bevel gearbox is utilized worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to quality, diversity, longevity and dependability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are carefully spaced to permit lubricants to be spread evenly. The spiral bevel gears in a Ever-Power gearbox are precisely adjusted via a unique, adjustable locknut design.
Spiral bevel gears are actually designed for applications that want high speed and huge torque power. They can help cut customer costs by giving long-lasting performance with minimal need for repairs or replacements. With spiral bevel gears, there is no need for offsets and a considerably reduced risk of overheating. Curved the teeth and deeper traction between those tooth ensures greater asset availability to boost flexible performance and prolong equipment life.
Spiral bevel gears are bevel gears with helical teeth situated in a 90-degree angle. The teeth are designed with a slight curve to supply better flexibility and traction. Although they could be considered a hypoid equipment, they have no offsets, which indicates they’ll not slip during procedure. This ensures smooth, reliable transmission well suited for high-speed, high-torque applications.