stainless steel worm reducers

EP 700 Series stainless steel worm reducers stainless Steel Worm Gear Velocity Reducers | Ever-Power Gear
THE INITIAL Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Velocity Reducer has been a foundation in food and beverage applications for many years. As a head in worm gear technology, Ever-Power Gear continues to improve product functionality by developing innovative styles to meet up more stringent needs and anticipated tightening of federal regulations in the food and beverage industry.
Blending trusted 700 Series worm gearing with an innovative new exterior design, the stainless steel 700 series has been optimized to withstand the harshest washdown circumstances. The units feature trusted 700 Series worm gearing, a 316 stainless rounded housing with smooth uninterrupted surfaces made to prevent particle accumulation and pooling liquids, double lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs more than a painted a single, but purchasing a more corrosion resistant gearbox saves cash and makes the most feeling in the long run. Unmatched product efficiency in extremely caustic washdown applications coupled with first class customer support makes Ever-Power Gear your 1st choice for velocity reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel casing, bearing carriers and flanges
303 stainless output shafts
Rounded housing eliminates practically all toned surfaces and prevents foreign matter accumulation or standing fluid
Elimination of most exposed hardware promotes soft surfaces to optimize clean down effectiveness
Lubed forever with H1 rated meals quality lubricant Klubersynth UH1 6-460
Flange design incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange design incorporates an O-band to minimize ingress of particles or fluids
Polished matte finish maintains clean appearance throughout operation
Optional high pressure washdown seal available
Obtainable in hollow and solid result shaft
Stainless Steel, Heavy-duty Correct angle (SSHdR) series worm gearboxes are created with 304 stainless steel. All reducer surfaces are polished and rounded to avoid organism growth on areas. SSHdR series Hollow Result Bore reducers are available in speed ratios which range from 5:1 to 60:1 with imperial center distances which range from 1.75 to 3.25 inches. Also, our stainless gearboxes come pre-loaded with EP meals grade lubricant.
“EP” series Flange Insight – Hollow Bore Output series stainless steel right angle worm gear reducers are stocked as completed goods with hollow result bore sizes ranging from 1” to 2-3/16” with offered center distances ranging from 1.75 to 3.25 inches. All motor insight flanges are NEMA C-face quill style designs and each unit comes pre-filled with EP food grade lubricant. STAINLESS bushing kits can be purchased separately to permit for a greater number of mind shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances ranging from 1.75 to 3.25 inches
304 stainless housing, covers and flanges
Smooth, polished surfaces and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill input with carburizing heat treatment
CuSn12Ni2 bronze alloy worm wheel with high efficiency gear tooth configuration
RoHS plastic-type covers supplied to fill up unused mounting slots
0-ring provided on input flange to prevent moisture intrusion
Pre-stuffed with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
STAINLESS (SS Series)
Grove Gear STAINLESS gear reducers offer superior corrosion protection. They are rust evidence and in a position to withstand the harshest conditions. The stainless steel housing, cover and external hardware offer an exceedingly long life.
Center distances from 1.33” through 3.250”.
6 sizes available with rankings to 17 HP.
Obtainable in single and dual reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel casing and covers to withstand extreme environments.
Factory-filled with superior Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP dual lip seals provide extended lifestyle through increased resistance to temperature, abrasion and chemicals.
O-ring on encounter of input flange offers a positive seal against moisture intrusion.
303 stainless output shaft.
Worms are cut, heat-treated, surface and polished to provide efficient, quiet operation.
All units are 100% operate and leak tested at the factory to insure that you receive the highest quality product.
Ultimate application versatility with all-angle installation provisions, the widest selection of item bases and flanges and the biggest collection of stock reducer styles.
Mounting dimensions are interchangeable with many industry standard reducers.
EP Stainless Steel
Right Angle / Large Washdown Duty STAINLESS Speed Reducer
This STAINLESS reducer is built for Heavy Duty Washdown applications and is resistant to numerous forms of wear. This is what you would like to use for severe environmental conditions.
STAINLESS WORM GEARBOX
Adhere to HACCP and EHEDG regulations
It is becoming increasingly difficult to really get your machine to meet up the HACCP and EHEDG rules, while your customers vulue this more and more. The stainless worm gearbox drive system Ever-Power enables you to stay cost effective but fulfill tcustomer demants.
The Ever-Power stainless steel worm gearbox types are made to meet the guidelines. Because of this, they are resistant to an intensive cleaning regime, is made from hygienic components and are also dead places, and horizontal surfaces as much as possible, avoided. Of program, the material of these products is stainless.
Output torques of 40Nm up to 160Nm.
Output shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of i=7,5 up to i=100.
Food grade oil, meals quality seals and hygienic style.
Material worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), material hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS STEEL WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Designed for heavy-duty washdown
◦ Rust free housing, flange, and shafts are ideal for food industry
◦ Ideal for tough conditions and corrosive applications
◦ Internal bladder adjusts to high temperature and pressure – No need for a surface breather
◦ Heat-treated metal worm shaft w/ surface thread
◦ Aluminum bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ High quality double lip oil seals
◦ Input flange O-ring repels external moisture
◦ USDA H1 food quality lubricant : MOBIL SHC CIBUS 460
◦ Compatible with 56C, 145TC and 182/4TC Motor Inputs
◦ Twelve months limited warranty
Ever-Power Stainless Steel S Series right-angle worm reducer is perfect for harsh washdown conditions in food processing or other applications with high temperature/high pressure sprays. The S Series comes standard supplied with synthetic oil for life time lubrication and is comprised of a stainless steel housing that is made for safety in washdown applications, also designed for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power provides a self-produced stainless gearbox selection of high quality. The series originated specifically for the food industry and various other industries where there are consistently stringent requirements for the resistance of the material and the easy-to-clean design.
The gearboxes are made of a smooth stainless gear housing, they are life lubricated and will of course be supplied with oil approved for the meals industry. Essential oil seals are standard manufactured from nitrile rubber.
To reduce the chance of bacterial development, the design is characterised simply by smooth machined areas without unnecessary flanges, recesses and installation holes. It is also possible to purchase the gearboxes with torque arm, side flange, totally free worm and plug-in shaft. Other changes are performed on request including such as for example stainless spindle gears.
In situations where you will want complete hygienic gear engine, we can provide the EP-gearboxes fitted with stainless AC or servo engine.
Resistant to cleaning with water under pressure
The protection of the gearboxes is IP65, and for stainless motors it is IP66. This means that the products can be cleaned with water under pressure from all directions. To attain an overall protection of IP66 by assembly of gearboxes and motor, you must use a gasket of nitrile rubber for the joint. This means that the gear motors are ideal for free mounting with out a traditional stainless safety cover in areas where hygiene requirements are highest. Hidden resources of pollution can therefore be avoided.
The gearboxes are as standard supplied with a center distance of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque as high as 900 Nm.
Stainless steel worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Product selection brochures available below:
Full Integral Horsepower Item Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Extra flange and shaft inserts available and may be requested during product selection. To order, please get in touch with Bison at 1.800.ATBISON (282.4766) and have to talk with an Automation Expert. Online selection and purchasing coming soon!
Stainless Steel Solutions
Powerful, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless steel precision motion gearboxes are designed for sterile manufacturing conditions. The product’s smooth surface and curved contour allows for easy cleaning and bacteria-free surfaces, perfect for meals digesting and pharmaceutical applications. The product is designed and rated to IP69k offering maximum security against contaminant ingress along with leak free operation.
Catalogued types of Ever-Power Gear’s popular stainless 700 Series quickness reducers are actually available with standard 2-day delivery. Procedure improvements have yielded the industry’s best standard lead time for stainless worm gear reducers.
Ever-Power Gear’s SS700 Series, the initial “domed crown” stainless reducers, are made for maximum corrosion resistance and superior performance in high-pressure food digesting and packaging washdown applications.
A convenient after hours/holiday hotline can be designed for emergency orders. Catalogued SS700 Series versions are stocked at local and regional distribution centers to make sure fast delivery.
All SS700 versions are NSF Qualified and have many maintenance-friendly features including electropolished exterior complete, sealed motor flange, and covered hardware. To prevent miniscule niches that can sponsor microbial contamination, the nameplate provides been laser marked to supply a smooth uninterrupted surface area. A large internal oil reservoir, filled with H1 food-grade lubricant (Klubersynth UH 1 6-460) and sealed forever, allows for an array of operating temps and extended service life.